Collaborative Robot-Assisted Fiber Laser Welding System

Pioneering digital transformation through AI – integrated robotic welding systems

The Four Innovations.

Solving the problems of the conventional welding process with our own technology

1

Excellent cost Efficiency

"Fiber laser welding robots are expensive!" - We have shattered that myth!

High-performance and low- cost

2

Robotic welding revolution

Deployable even with a single robot. Teaching complexity is eliminated with our intuitive technology.

Setup time 1/10

3

Welding mastery revolution

Our technology empowers unskilled workers to achieve Professional welding.

Anyone Pro-Weld

4

The Quality Revolution Precision welding made effortless with jig

Post-processing becomes simple: the jig reduces strain. Without it, processing takes longer. The old logic no longer holds.

Increased productivity by ten times

alfaJULIA-W1500H

Light-shaded, door-type partition without a ceiling.

Automatic welding

Equipped with a manual/automatic switching switch.
Setup and dry-run checks can be performed with the light-shielding door open.
During automatic welding, the light-shielding door remains closed, and start/stop operations are controlled from the switch box.
If the light-shielding door is opened during processing, the laser beam stops immediately.
Opening the welding partition door during automatic welding does not interrupt processing.
Pressing the emergency stop button halts both the robot and the laser beam.

Manual welding

Manual/automatic switching is set to manual.
Operation is performed with the light-shielding door open.
If the welding partition door is opened during work, the laser beam stops immediately.
Pressing the emergency stop button halts both the robot and the laser beam.

Welding machine (fiber laser welding machine)

Features

IPG Oscillator
Equipped with an IPG oscillator, this world-class welding machine ensures top-level safety, reliability, and performance.
Beam Rotating Mechanism
A motor-driven rotating mirror allows welding with a light diameter of φ1.0 to 3.0 while effectively filling the joint.
Water-Cooled Chiller System
The oscillator and torch are cooled with a high-output water chiller, ensuring stable operation under high temperatures and enabling safe, reliable welding.
Spot Welding Function
Includes an adjustable spot diameter function for precision welding and pre processing

Collaborative Robots

Features

Lightweight Design
Lightweight yet highly durable, making it suitable for use in confined spaces and restricted environments.
Long Reach
The L (Long) model features an extended arm compared to the basic model, providing a wider working range.
Easy Operation
Intuitive programming and simple setup enable easy operation for any user.
Safety
Designed for human collaboration, equipped with built-in safety functions.

HP - Attachments HPA-001

Features

Wide Processing Range
The combination of the Slender Nozzle and the HP-Attachment (High-Performance Attachment, patent pending) enables access to narrow, deep, and distant areas.
By attaching the HP-Attachment to the robot tip and using Direct Teaching, anyone can easily expand the processing range beyond expectations.

Patent application pending

Design registration application

Trademark registration pending

23 Inch Touch Monitor

Features

New Product Integration
Processing information is automatically saved to the alfaDOCK or alfaPRIMO cloud.
Repeat Function
Previously saved information can be recalled and displayed instantly.
Safety
When the stop button is pressed, both the robot and the laser beam stop immediately.

stop button, the robot and the laser light stop.

Welding DX Software Suite

1

(Data) Collecting – [New Welding Processing] alfaDOCK_Weld-Bu “Bottom-Up IoT®”

Automatic Condition Collection
Captures various parameters during new welding processes performed by experienced welders.
Data mapping Information
Automatically gathers data on nozzle, jig, and installation status.
Welding Machine Monitoring
Collects operating conditions of the welding machine in real time.
Robot Trajectory Tracking Records the robot’s movement path automatically.

2

(Save the Data) – alfaDOCK_Weld-DB Digital 5S® / Information 5S

Centralized Data Management
Collected data is linked to drawings and related documents in alfaDOCK, then systematically managed and stored.
Easy Recall
Data can be instantly retrieved for repeat processing.
Workforce Support
Helps address the shortage of skilled welders by enabling knowledge reuse and process standardization.

3

(Data) AI Analysis – alfaDOCK_AI-PRO “ChatGAIA®”

Advanced AI Content
Using alfaJULIA, the system leverages AI to analyze large volumes of accumulated welding data and identify optimal welding conditions for future use (currently under development).
Video-Based AI Analysis
Performs analysis using video information from alfaJULIA’s permanent camera and automatically records the results.
ChatGAIA® – Conversational AI
A registered trademark, ChatGAIA® provides welding know-how to unskilled workers through interactive conversations.

Drawing

Features

Integrated Support Information
The machine terminal installed on the welding machine provides strong support information, fully linked with the drawing management systems of alfaDOCK and alfaPRIMO.
Seamless Data Linking
Drawings, welding setups, welding machine conditions, and robot programs for repeat processing can be instantly accessed.

3D Network Integration

Automatic welding

3D CAD and alfaJULIA Network
Enables secondary use of 3D data created in the office.
Automatic Professional Data
Deployment diagrams and 3D figures collected with alfaDOCK can be accessed through alfaCAD, allowing the creation of group diagrams.
Browser-Based 3D Visualization
3D data on alfaCAD is automatically converted into α3D, which can be viewed directly in a browser at the welding site.
Welding Instructions
Welding point instructions from alfaCAD can be used on-site as support information, improving efficiency and accuracy.

DrawingAI analysis software

Features

AI Operation Analysis
Using live camera images, AI automatically identifies activities such as front rowing, teaching, actual processing, rear setup, interruptions, and pauses in real time, reporting directly to alfaDOCK.
This function also records the system’s operational performance continuously.
AI Welding Evaluation
By analyzing photos of welding results, AI highlights correctness and suggests improvements based on video information.
This feature enables anyone to achieve top-grade welding quality and ensures fair evaluation with actionable feedback.